ISO 9002

 

FACILITIES LIST

 

CNC DEPARTMENT

 

 

ESTIMATING AND ENGINEERING

 

MASTERCAM V.10  / GIBBS CAM Graphic Interface Engineering (DXF, IGES, POINTS)/Solid Works System: A computer aided design system enabling concise CNC programming for all CNC equipment. This program enables our engineering and quotation process to validate the machining and quality control of all Roland & Whytock CNC parts. This program is also able to receive prints via email aiding in the communication process.

 

INSPECTION AND TESTING

 

Helmel Coordinate Measuring Machine 2003 Model #112-102

Measuring range: X 12”, Y 12”, Z 10”

Linear accuracy: .00018 + .000006/Inch

Repeatability: .00016

 

                Full inspection room

 

TURRET LATHES (CNC)

 

            Hardinge Model “Conquest 42” CNC Slant Bed Chucker and Bar Machine:

                                1-5/8” (42mm) capacity – Bar work

                                8” (203mm) capacity – Jaw work

                                Max rpm 5,000

                                Multiple single point threading

                                Sub spindle for primary or secondary operations without operator intervention

                                Live tooling: back working and cross working attachments

                                Extreme precision and repeatability

                                High-speed cycles due to “Quick” index and bi-directional turret

 

                Hitachi Seiki Hi-Tech Turn 20SII CNC:

                                2” bar capacity, 8” chuck

                                Max rpm 5,000

Tailstock for live center

                                Hardinge 16c and 5c collet adapter

                                Traub Hydraulic bar feeder

 

Hitachi Seiki HT20 with Seiki CNC conversation unit:

                                1 Ύ” bar capacity, 8” chuck

                                Max rpm 3,600

                                Tailstock for live center

                                Hardinge 16c and 5c collet adapter

                                SMW Omnibar hydraulic bar feeder

 

Brown & Sharpe Model PTC60 N/C Programmable Turning Center:

                                2 3/8” bar through spindle, 6” chuck

                                2” Hex, 1 5/8” Square

 

                Hardinge Model HC Precision Chucker with Auto Threading:

                                Model HC-AT Pneumatic bar feeder

 

CNC SWISS TYPE LATHES

               

Citizen Cincom B12 CNC Automatic Lathe:

                                Iemca CH112 C magazine bar feeder

                                ½” diameter capacity

                                Multi axis free control system

                                Spindle speeds: 100-12000 rpm

                                Multi single point threading

                                Rapid traverse 590”/minute

                                Cut-off tool detection unit

                                24hrs/day running capacity

 

Citizen L16 CNC Automatic Lathe:

                                LNS Mini-Sprint S2 magazine bar feeder

                                5/8” diameter capacity

                                Multi axis free control system

                                Spindle speeds: 100-10000 rpm

                                Multi single point threading

                                Rapid traverse 590”/minute

                                Double spindle design

                                Sub-spindle orient with main spindle

                                Sub-Spindle speed: 200 – 4,000 rpm

                                24hrs/day running capacity

 

                Tsugami S20 CNC Automatic Lathe:

                                Iemca Boss 325 interfaced magazine bar feeder

                                20mm diameter capacity

                                5 multi axis free control system

                                Double spindle design

                                Sub-spindle orient with main spindle

                                Sub-spindle index capability

Spindle speed: 200 – 8,000 rpm

                                Sub-Spindle speed: 200 – 4,000 rpm

                                Feed rate 1 to 6,000 mm/minute

                                24 hours per day running capacity

 

CNC VERTICAL MACHINING CENTERS

 

            Haas Machining Center 2006 Model MDC-500:

                                Axis travel: X 20”, Y 14”, Z 20”

                                2 Pallets w/Pallet changer

                                4 Chick multi-lock work holding vises per pallet

                                1000 I.P.M. rapids

                                15,000 rpm spindle

Coolant through spindle

 

Okuma & Howa Millac 4VA Vertical Machining Center:

                                Table capacity: 51” x 16”

                                Axis travel: X 32”, Y 16.5”

7500 rpm

Fanuc 11m control

                                24-station tool changer

 

                Acroloc Vertical Machining Center Model AD 12-20:

                                Table capacity: 44.26” x 14”

                                Axis travel: X 20”, Y16”

7500 rpm

Dynapath 10 control with rigid tapping

                                12 - station tool changer

 

Acroloc Vertical Machining Center Series 100:

                                Table capacity: 14” x 38”

Axis travel: X 31”, Y 15”

4500 rpm

Fanuc control

                                15 - station tool changer

 

CNC HORIZONTAL MACHINING CENTERS

           

Kiwa Horizontal Machining Center 2003 Model KNH400X:

                                Full 4th rotary axis

                                Axis travel: X 23.6”, Y 23.6”, Z 19.7”

                                64 - tool magazine

                                Pallet changer

                                Chick tombstones with multi-lock work holding system

                                1968 I.P.M. rapids

                                12,000 rpm spindle

Coolant through spindle

                               

CAM OPERATED MACHINING

 

COIL FED ESCOMATICS

 

            Escomatic D6SR

                        High precision burr-free machined parts from diameter 0.5mm to 6mm to 60mm in

                                length.  Drilling, internal/external threading milling, knurling, drill

cross holes, cut cross slots, and perform back drilling.  24 hour running capacity.

 

(2)        Escomatic D2                                                      

 

SWISS TYPE LATHES

                       

Tornos Automatic Lathes:

                (3) M 7

                (2) M 15

                R 10

R 125:    With back drilling attachment

 

R 125:    3 spindle universal drilling and single point threading

                                4th spindle equipped with rotary head for slot milling

                                3 spindle back working attachment

                                Spindle stop (used for cross drilling/milling)

                                Spindle index (used for cross drilling/milling in multiple locations)

R 20:      3 with automatic magazine bar feeders

 

                                (1) 125 Strohm

 

                                (2) 125 Strohm: Both with IEMCA CH112 magazine bar feeders, sub-spindle,

                                                                and drilling/threading attachments. (1/2” capacity)

 

 

(1) 125 Strohm:   CH112 magazine bar feeder

                                3 spindle universal drilling and single point threading

                                              4th spindle equipped with rotary head for slot milling

                                                3 spindle back working attachment

                                                Spindle stop (used for cross drilling/milling)

                                                                Spindle index (used for cross drilling/milling in multiple locations

 

GM 25 Gauthier Swiss SM: 5 Spindle drilling, threading, etc.

 

(All the above are equipped with pick off and slotting attachments)

 

                                (2) DS 2 Rotomatic screw machine: Capacity: 5/32” (Coil stock)

 

BROWN & SHARPE AUTOMATIC SCREW MACHINES

 

                (18) #00G H.S. Automatics:

                                Capacity: 17 #00G – ½” round

                                Back slotting capability

 

                (3) #0G H.S. Automatics:

                                Capacity: 2 #0G – Ύ” round

 

                (3) #2G H.S. Automatics:

                                Capacity: 3 #2G – 1 ½” round

                                Lipe feeder for long runs

 

GRINDING MACHINES

           

            Royal Master G/G Centerless Grinder:

                                Capacity: 1” round

                Brown & Sharpe 6” x 18” Micromaster surface grinder

Brown & Sharpe 8” x 24” surface grinder

Norton 6” x 18” cylindrical grinder

Delta pedestal grinder

Miller Falls pedestal grinder

Dartex precision drill sharpener

Delta carbide tool grinder

Kolee cutter grinder

Clottu Carbide Tool Grinder

(2) Agathon Carbide Tool Grinders

 

 

SECOND OPERATION DEPARTMENT

 

 

                (3) Hardinge Model DSM59 Precision Turret Lathe:

                                Hardinge Pneumatic bar feeder (1)

 

(6) Brown & Sharpe production millers with hydraulic feeds

                (3) Brown & Sharpe B-12 milling machines

                Brown & Sharpe #3-B plain miller with vertical attachment

                Brown & Sharpe #000 Production milling machine

 

(8) Bridgeports:

                                Variable speeds

                                Power feed

                                Bridgeport/Synchro trace machine

 

                (4) Vertical drilling machines:

                                17 spindles

                                2hp per spindle

 

                (5) Drill Presses (Portable bench type)

 

                Hardinge AFC Automatic Chucker with bar feed:

                                Bar feed capacity: 1 1/16”

                                Chucking capacity: 6”

                 

                (4) Belt sanders

 

                Mebamat 250:

                                Fully automatic band saw machine

               

                Barrel abrasive tumbling machine

 

                (6) Vibrator tubs with 16” dish

 

PRESS DEPARTMENT

 

            (3) Gang Presses 4-4-7:

                                4 Tons each

 

                (12) Transfer presses:

                                (11) Mach. 4 ton, .032” x 13/16” blank

                                (1) Mach. 9 ton, .062” x 1” blank

               

                (11) Single action presses:

                                (2) Mach. 12 ton, .062” x 1” blank

                                (9) Mach. 10 ton, 2 ½” x .505” blank

 

                (2) Double action presses:

                                (1) Mach., .014” x 1” blank

                                (1) Mach., V & O #2A 60 ton

 

                40 ton Hydraulic Press

               

                (2) Arbor Presses

                                (1) Floor model

                                (1) Bench model

               

                (43) Foot Presses

                                .040, 18 gauge

                                1” blank

                                               

SPRING DEPARTMENT

 

Wire Forming

               

                #700 Nilson Fourslide

 

                #1 Nilson Fourslide

                                With press attachment

                                Capacity to .105 diameter round wire

Coil Springs

 

                (2) Torrington Spring Coilers

                                Capacity: .078”

 

                Sleeper & Hartley Coiler

                                Capacity: .005” - .070”

 

Torsion Springs

 

                (7) Sleeper & Hartley Torsion machines

                                Capacity: .007” - .098”

 

 

METAL SLITTING DEPARTMENT

 

                (2) Gang Slitting Machines

                                (1) Mach. 10” wide x .100” thickness

                (1) Mach. 1.5” wide x .032” thickness